Our Process
We’re closing the loop:
High value plastics, less energy.
Post Consumer Recycled Plastics require less than 20% of the energy needed to produce virgin from petrochemicals, saving enormous amounts of greenhouse gases. To achieve this, we sort out low density polyethylene (LDPE) films from highly complex waste products. Further on, we clean and process the polyethylene films into resin finally into stretch film to replace virgin films and close the loop
Step 1:
Collection of Plastic Scrap or Waste
The process starts from the raw material collection (PE scrap) from local or imported sources.
Step 2:
Sorting
Next, they are manually sorted into colour film and contaminated ones. This step is vital to prevent the contamination of end products.
Step 3:
Crush and Wash into Aglo Plastic
Then, they are crushed into Aglo plastic form because the plastic film is lightweight. The reason for crushing them is to find any remaining impurities. This is essential where contaminants like metal, which with washing may not remove.
After that, comes the washing to carefully remove product labels, adhesives, dirt, and other unwanted residues. This meticulous step is critical to remove some of the impurities that can halt the operation, or totally damage a batch of recycled plastic.
After that, comes the washing to carefully remove product labels, adhesives, dirt, and other unwanted residues. This meticulous step is critical to remove some of the impurities that can halt the operation, or totally damage a batch of recycled plastic.
Step 4:
Turn into Plastic Resin
The following step involves turning them into pop-corn shapes to make the plastic heavy. Finally, they are moved into the plastic extruder machine to convert them into plastic resin. Our resin is packed in 25kg per bag. We can produce about 1 tonne of resin per extruder machine in an hour.
Step 5:
Process into the Product Stretch Film (Cast Film)
Stretch Film is a highly stretchable plastic film made of polyethylene (PE) base materials and is widely used for pallet wrapping and packaging of industrial product to secure loading for efficient transit handling and storage.
